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Physical Simulation of Mold-Filling Processing of Thin-Walled Castings under Traveling Magnetic Field

Yanqing SU , Tiejun ZHANG , Jingjie GUO , Hongsheng DING , Weisheng BI , Jun JIA , Hengzhi FU

材料科学技术(英)

Mold-filling process of thin-walled castings under the condition of traveling magnetic field has been studied by physical simulation method using gallium melt and fast speed photography. Flow morphology and its formation mechanism were obtained and discussed for thin-walled casting. The influences of magnetic field density on the filling ability, filling velocity and mold filling time have been studied. The differences in filling capability between gravity casting and casting under the traveling magnetic field have been compared. The results indicate that the mold filling ability of the gallium melt increases greatly under the condition of traveling magnetic field; the filling time is shortened from 18 s under gravity field to 3 s under the traveling magnetic field and average flow rate of the melt increases from 1.6 to 8.68 cm3/s; the change law of the cross-section morphology of the gallium melt during the mold filling is that at first, the cross-section area does not change, then it decreases gradually. When the front of the melt reaches the end of the mold cavity, the front melt will backfill the mold; the wider the width of mold cavity, the better the mold filling ability. The mold filling ability of gallium melt in mold with upper magnetic conductor is better than that without upper magnetic conductor.

关键词: Traveling magnetic field , null , null , null

Electromagnetic confinement and shaping for plate-form p

Jun SHEN , Jianguo LI , Hengzhi FU , Junyi SU

材料科学技术(英)

The relationship between melt shape, electromagnetic pressure and magnetic field is studied for electromagnetic confinement and shaping of plate-form part. The results of experimental observation and theoretical inference can be summarized as follows. As the melt thickness a is large enough, causing the ratio of plate thickness to current theoretic skin depth a/delta larger than 2.2, the electromagnetic pressure acting on melt can be simply expressed as P-m = B-2/2 mu, and the melt shape would be known only by measuring the distribution of magnetic flux density As a is small and makes the ratio a/delta less than 2.2, the melt shape and electromagnetic pressure for confining and shaping are determined not only by magnetic flux density B but also by melt thickness a, electromagnetic parameter mu gamma and current frequency f. In this paper, an equation used to calculate electromagnetic pressure acting on "thin plate-form melt" is brought forward. The equation gives a precise relationship between electromagnetic pressure factor p and melt thickness a, electromagnetic parameter mu gamma and current frequency f.

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Microstructure Characteristics of Ni-Nb Near Eutectic Alloy during EBFZM Directional Solidification

Jinjiang YU , Jun ZHANG , Hengzhi FU , Jinchen ZHAO

材料科学技术(英)

Microstructure Characteristic of Ni-Nb near eutectic alloy is systematically investigated during directional solidification with electron beam floating zone melting (EBFZM). The effect of the Zone melting rate on the microstructure has also been studied.

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Critical and Impeding Pressures of Al Evaporation during ISM Processing of NiAl

Guizhong LIU , Jingjie GUO , Yanqing SU , Jingzhe GUO , Jun JIA , Hengzhi FU

材料科学技术(英)

In this paper, the critical pressure pcrit and impeding pressure pimpe of the elemental evaporation were defined and studied based on the calculation of the relationship between the evaporation loss rate Nm and the chamber pressure p during melting of NiAl alloys. When the chamber pressure is lower than pcrit or higher than pimpe, Nm tends to be the maximum or minimum value and remains almost unchanged. However, declines sharply with the increase of the chamber pressure when pcrit

关键词: ISM process , null , null , null

Effect of Solidification Condition on Microstructure and Mechanical Properties of Single Crystal Superalloy

Wanming ZHANG , Wei DU , Hengzhi FU

材料科学技术(英)

CMSX-2 single crystals with different primary dendrite arm spacing were obtained on directional solidification apparatus with high temperature gradient (250 K/cm). The microstructure and elevated temperature stress rupture properties of these single crystals were examined and analyzed.

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